Production process of customized medals
As a symbol of status and status, the customization of each medal badge needs to go through nine standard manufacturing processes. The version of the medal badge needs to be carved by mold and die-cast; The surface of the badge will be polished and electroplated with gold, silver and nickel in order to achieve electroplating effect; In order to make the pattern of medal badge concave and convex, we will paint, UV print, assemble and sew to make the whole medal badge more rich.In the eyes of peers, design your own custom badge It has good qualities that people covet, and it also has many loyal fans that people envy. https://www.karonmetal.com
First, mold carving
After the design of the medal badge artwork in the early stage, we used CDR to import the tool path into the engraving machine program to carve the mold.
In the process of carving, you need to pay attention to the thickness of the knife pattern, and compare the mold according to the figure after carving to see if there is any defect. Finally, the mold should be heat-treated to strengthen the hardness and durability of the mold.
Second, pattern die casting
The heat-treat mold is mounted on a workbench of a punch or an oil press, and that pattern is transfer to different badge making materials such as copper sheet, patch, sil sheet and the like. After the completion, the medal badge is washed down by using the knife mold with the shape of the badge.
Third, surface polishing
The smoothness of the badge surface can be improved by polishing the badge surface and removing the burr of the stamped shape.
Fourth, electroplating treatment
Electroplating is one of the most widely used surface treatment processes in production. Different electroplating processes such as gold plating, silver plating, nickel plating and ancient gold plating can be selected according to customers’ customized needs.
Five, painting and coloring
The metal fittings that have just been polished and electroplated are only the most primitive metals, and there are no bright colors. According to the different customization needs of customers, we choose different manufacturing processes of medal badges such as baking paint, enamel and enamel-proof.
Sixth, UV printing
UV printing is to cure the ink containing photosensitizer on the surface of printed matter by ultraviolet drying, thus forming a bright film with extremely Fu Guang feeling and artistic effect on the surface of printed matter; The surface is convex and elastic, which can better highlight the fine level and outline of the graphic part.
Seven, assembly parts
After completing the overall production of medal badges, it is also necessary to weld the standard accessories of badges on the back of the products with solder, or weld the accessories such as barbed needles, bows, helmets, magnets and so on according to customer requirements.
Eight, sewing ribbons
According to the requirements of customers, different colors are made into ribbons through sewing process.
Nine, gift box packaging
Packaging is generally divided into ordinary packaging (plastic bags) and high-end packaging (such as wooden gift boxes and brocade boxes), and packaging operations will be carried out according to customer requirements and occasions where medals and badges appear.